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Toll Processing Solutions Europe
Imerys is your manufacturing partner in mineral processing, testing and product development
Make product suitable for market testing
Validate your product or process on industry standard equipment
Full scale processing without the need for investment in new equipment
Use Imerys processing and testing skills to complete your product development
How can Imerys Performance & Filtration Minerals help?
Imerys is uniquely positioned to offer the highest level of services, with decades of experience in processing a vast portfolio of minerals.
With designated facilities capable of gramme sized pilot operations to kilotonne sized toll production, our toll plant in Cornwall, UK can meet its client's demands, whatever their size.
IMERYS Toll Processing Services offer state of the art analytical testing and quality control facilities as well as applications testing in modern, fully equipped, specialised laboratories serving the paints & coatings, plastics, rubber, paper, building, adhesives and chemicals markets.
Features and Benefits
The flexibility of our installations allows us to support you on all required project scales. Whether you need a limited trial or a full processing service, your company can save on expensive equipment and plant investment by benefiting from our large expertise in mineral processing
and product development.
We also have the ability to re-configure our pilot specifications quickly to meet your particular requirements. Thanks to our engineering workshop, we can offer small scale bespoke engineered solutions to projects as required.
|Eliminate the need for expensive pilot-scale equipment for
one-off / limited trials / sample production.
Call on Imerys’ extensive processing experience to achieve goals quickly and efficiently.
Ensure production meets all regulatory requirements.
|Achieve an intermediate product to test fitness-for-use before investing in full scale equipment.
Imerys’ processing knowledge can help improve plant efficiency and / or product suitability.
|Full scale toll processing facilities||Supply the market without the need for large investments in processing plants.
Have a specially designed product made and supplied exclusively.
Toll Processing services and material enhancement
Do you need to perform industrial trials or do you need help processing your products? Do not hesitate and contact us to arrange a meeting with our experts and to define the scope and specifications for your needs.
Some of our services include:
|SERVICE||DESCRIPTION OF SERVICE|
|Particle Size Manipulation||Crushing, milling and media grinding
Manipulation of fine and ultra-fine particle size, centrifugal size classification
|Calcination and Wet Preparations||High temperature manipulation (Batch soak calcination, rotary and flash calcination)
Slurry preparation using high power makedown systems
|Chemical Treatment||Surface chemistry and treatment with stearic acid or silanes, particle morphology treatment
Precipitation of colloidal chemistry, selective removal of particular contaminants
|Agglomeration / Granulation||Disintegration of agglomerates and manipulation of powder characteristics
Granulation, extrusion and pelletisation (pan granulators, pin pelletisation, pug milling and roller extruders)
Filtration - Separation techniques
|SERVICE||DESCRIPTION OF SERVICE|
|Solid - Liquid Separation
Selective separation of solid materials from liquid suspensions to produce dry or paste materials
|Membrane, tube pressing and traditional plate-and-frame filtration
Centrifugal thickening of particulate suspensions
Fluid bed / de-agglomeration drying
Apron-drying, spray drying, rotary drying
Evaporation, sedimentation, hydrocloning
Dense media systems for separation particles with differing densities
|Solid - Solid
Partition of particulates based on physical characteristics
|Air classification (removal of oversize or undersize particles down to 15μm)
Screening (down to 15μm), Elutriation (removal of ultra-fine particles below 10μm)
Superconducting high gradient magnetic separation (HGMS)
|Solid - Gas
Removal of fines from gas or free air from particulate systems
|Dust collection systems, air-classification and cyclone technology
De-airing towers, wet wall contactors
Selective concentration by manipulation of surface
|Selective flocculation, inverse flotation, cascade flotation, bubble column flotation
Reductive bleaching, oxidative (e.g. ozone) contacting
IMERYS Perfomance Minerals are active across Europe in the plastics, rubber, paint, adhesives and chemicals markets. We have a highly qualified team of scientists with detailed knowledge of the market requirement - we can talk your language.
To learn more about what we can do for you contact email@example.com
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